This guide covers implementing DevOps practices for managing thousands of edge devices (PLCs, RTUs, IoT gateways) in energy sector environments.
Copy graph TD
A[Edge Devices] -->|Metrics/Logs| B[Collectors]
B -->|Forward| C[Central Monitoring]
A -->|Config Updates| D[Config Management]
D -->|Apply| A
E[Git Repos] -->|Trigger| F[CI/CD Pipelines]
F -->|Deploy| D
Copy # modules/edge_device/main.tf
module "edge_fleet" {
source = "./modules/edge-fleet"
fleet_config = {
device_count = 1000
regions = ["us-east-1", "us-west-2"]
monitoring = true
tags = {
environment = "production"
type = "plc-gateway"
}
}
security_config = {
enable_encryption = true
rotation_period = "72h"
allowed_networks = ["10.0.0.0/8"]
}
}
Copy # prometheus/edge-exporters.yml
scrape_configs:
- job_name: 'edge-fleet'
scrape_interval: 30s
static_configs:
- targets:
- 'edge-001.internal:9100'
- 'edge-002.internal:9100'
relabel_configs:
- source_labels: [__address__]
regex: '(edge-\d+)\..*'
target_label: device_id
# grafana/alerts.yml
groups:
- name: edge-fleet
rules:
- alert: EdgeDeviceOffline
expr: up{job="edge-fleet"} == 0
for: 5m
annotations:
summary: "Edge device {{ $labels.device_id }} offline"
Copy # ansible/roles/edge-config/tasks/main.yml
- name: Update Edge Device Configuration
hosts: edge_devices
become: yes
tasks:
- name: Ensure baseline config
template:
src: templates/device-config.j2
dest: /etc/edge/config.yaml
validate: /usr/local/bin/edge-validate --config %s
notify: restart edge service
- name: Apply security policies
ansible.builtin.include_role:
name: security-baseline
handlers:
- name: restart edge service
systemd:
name: edge-agent
state: restarted
Copy # .github/workflows/edge-config-deploy.yml
name: Edge Config Deployment
on:
push:
paths:
- 'edge-configs/**'
jobs:
validate:
runs-on: ubuntu-latest
steps:
- uses: actions/checkout@v3
- name: Validate Configs
run: |
for config in edge-configs/*; do
edge-validate $config
done
deploy:
needs: validate
runs-on: self-hosted
steps:
- name: Deploy to Canary
run: ansible-playbook -i inventory/canary deploy.yml
- name: Run Health Checks
run: ./scripts/health-check.sh
- name: Deploy to Production
if: success()
run: ansible-playbook -i inventory/prod deploy.yml
Copy # prometheus/slo.yml
groups:
- name: edge-slos
rules:
- record: edge:uptime:ratio
expr: |
sum(rate(edge_uptime_total[24h]))
/
sum(rate(edge_uptime_total[24h])) + sum(rate(edge_downtime_total[24h]))
- alert: SLOBudgetBurn
expr: |
edge:uptime:ratio < 0.995
for: 1h
Copy # runbooks/auto_remediation.py
def handle_device_offline(device_id):
# 1. Check connectivity
if not check_network(device_id):
trigger_network_reset(device_id)
# 2. Verify configuration
if detect_config_drift(device_id):
apply_baseline_config(device_id)
# 3. Update status
update_incident_status(device_id)